#include "serial.h" #include "cp.h" #include "connector.h" #include "board.h" #include "debug.h" #include #include #include "charger_config.h" #include "psu_control.h" extern UART_HandleTypeDef huart3; static void send_state(void); static void CCS_SendResetReason(void); CCS_MaxLoad_t CCS_MaxLoad; uint32_t CCS_Power = 0; uint32_t CCS_EnergyWs = 0; uint32_t CCS_Energy = 0; uint32_t last_cmd_sent = 0; uint32_t last_stop_sent = 0; CONN_Control_t last_cmd = CMD_NONE; uint8_t ev_enable_output = 0; #define CMD_INTERVAL 10 #define MAX_TX_BUFFER_SIZE 256 #define MAX_RX_BUFFER_SIZE 256 #define EVEREST_TIMEOUT_MS 2000 static uint8_t rx_buffer[MAX_RX_BUFFER_SIZE]; static uint8_t tx_buffer[MAX_TX_BUFFER_SIZE]; static uint8_t rx_armed = 0; uint8_t ESTOP = 0; uint8_t REPLUG = 0; static uint8_t enabled = 0; static uint8_t pwm_duty_percent = 100; uint8_t isolation_enable = 0; static uint32_t last_host_seen = 0; static CP_State_t cp_state_buffer = EV_STATE_ACQUIRING; CCS_State_t CCS_State; CCS_EvInfo_t CCS_EvInfo; CONN_State_t CCS_EvseState; CCS_ConnectorState_t CCS_ConnectorState = CCS_UNPLUGGED; static uint8_t process_received_packet(const uint8_t* packet, uint16_t packet_len); void CCS_RxEventCallback(UART_HandleTypeDef *huart, uint16_t size) { if (huart != &huart3) { return; } rx_armed = 0; if (size > 0 && size <= sizeof(rx_buffer)) { process_received_packet(rx_buffer, size); } } void CCS_SerialLoop(void) { static uint32_t replug_tick = 0; static uint32_t replug_watchdog_tick = 0; static uint32_t replug_watchdog1_tick = 0; static uint32_t last_state_sent = 0; if (!rx_armed && HAL_UART_GetState(&huart3) == HAL_UART_STATE_READY) { if (HAL_UARTEx_ReceiveToIdle_IT(&huart3, rx_buffer, sizeof(rx_buffer)) == HAL_OK) { rx_armed = 1; } } /* Read CP once per loop and use buffered value below. */ cp_state_buffer = CP_GetState(); if (CONN.connControl != CMD_NONE) { last_cmd = CONN.connControl; } if((HAL_GetTick() - last_cmd_sent) > CMD_INTERVAL){ if ((HAL_GetTick() - last_state_sent) >= 200) { send_state(); last_state_sent = HAL_GetTick(); } if (ESTOP) { log_printf(LOG_ERR, "ESTOP triggered\n"); CCS_SendEmergencyStop(); ESTOP = 0; } if (((CONN.connControl == CMD_STOP) || (CONN.chargingError != CONN_NO_ERROR)) && ((HAL_GetTick() - last_stop_sent) > 1000)) { last_stop_sent = HAL_GetTick(); log_printf(LOG_WARN, "Stopping charging...\n"); CCS_SendEmergencyStop(); } if (((CCS_EvseState == FinishedEV) || (CCS_EvseState == FinishedEVSE)) && ((HAL_GetTick() - last_stop_sent) > 1000)) { last_stop_sent = HAL_GetTick(); log_printf(LOG_WARN, "FinishedEV, stopping...\n"); CCS_SendEmergencyStop(); } } (void)replug_watchdog_tick; (void)replug_watchdog1_tick; switch(CCS_ConnectorState){ case CCS_DISABLED: RELAY_Write(RELAY_CP, 0); CONN_SetState(Disabled); if (CONN.chargingError == CONN_NO_ERROR){ CCS_ConnectorState = CCS_UNPLUGGED; } break; case CCS_UNPLUGGED: RELAY_Write(RELAY_CP, 1); CONN_SetState(Unplugged); if ((cp_state_buffer == EV_STATE_B_CONN_PREP) || (cp_state_buffer == EV_STATE_C_CONN_ACTIVE)){ CCS_ConnectorState = CCS_AUTH_REQUIRED; } if (CONN.chargingError != CONN_NO_ERROR){ log_printf(LOG_ERR, "Charging error %d, state -> disabled\n", CONN.chargingError); CCS_ConnectorState = CCS_DISABLED; } break; case CCS_AUTH_REQUIRED: RELAY_Write(RELAY_CP, 1); CONN_SetState(AuthRequired); if(CONN.connControl == CMD_START){ log_printf(LOG_INFO, "Charging permitted, start charging\n"); CCS_ConnectorState = CCS_CONNECTED; } if (cp_state_buffer == EV_STATE_A_IDLE){ log_printf(LOG_INFO, "Car unplugged\n"); CCS_ConnectorState = CCS_UNPLUGGED; } break; case CCS_CONNECTED: RELAY_Write(RELAY_CP, 1); if(CCS_EvseState < Preparing) { CONN_SetState(Preparing); } else { CONN_SetState(CCS_EvseState); } if (cp_state_buffer == EV_STATE_A_IDLE){ log_printf(LOG_INFO, "Car unplugged\n"); CCS_ConnectorState = CCS_UNPLUGGED; } if(REPLUG > 0){ log_printf(LOG_INFO, "Replugging...\n"); CCS_ConnectorState = CCS_REPLUGGING; } break; case CCS_REPLUGGING: RELAY_Write(RELAY_CP, 0); CONN_SetState(Replugging); if((HAL_GetTick() - replug_tick) > 1000){ replug_tick = HAL_GetTick(); if(REPLUG > 0){ if (REPLUG != 0xFF) REPLUG--; } else { log_printf(LOG_INFO, "Replugging finished, but car unplugged\n"); CCS_ConnectorState = CCS_UNPLUGGED; } } if(REPLUG == 0){ if(cp_state_buffer == EV_STATE_B_CONN_PREP){ log_printf(LOG_INFO, "Replugging finished, car plugged, state -> auth required\n"); CCS_ConnectorState = CCS_AUTH_REQUIRED; } } break; } if (last_host_seen > 0 && (HAL_GetTick() - last_host_seen) > EVEREST_TIMEOUT_MS) { log_printf(LOG_ERR, "Everest timeout\n"); CONN.EnableOutput = 0; CCS_EvseState = Unknown; CP_SetDuty(100); } else { if (last_cmd == CMD_STOP) { CONN.EnableOutput = 0; } else { CONN.EnableOutput = ev_enable_output ? 1 : 0; if((CONN.EnableOutput == 0) && (CONN.connState == Preparing)){ CONN.EnableOutput = 0; } } } if ((cp_state_buffer == EV_STATE_B_CONN_PREP) || (cp_state_buffer == EV_STATE_C_CONN_ACTIVE) || (cp_state_buffer == EV_STATE_D_CONN_ACT_VENT)) { CONN.EvConnected = 1; } else { CONN.EvConnected = 0; } } void CCS_Init(void){ CP_Init(); CP_SetDuty(100); CCS_MaxLoad.maxVoltage = PSU_MAX_VOLTAGE; // 1000V CCS_MaxLoad.minVoltage = PSU_MIN_VOLTAGE; //150V CCS_MaxLoad.maxCurrent = PSU_MAX_CURRENT*10; //100A CCS_MaxLoad.minCurrent = PSU_MIN_CURRENT*10; //1A CCS_MaxLoad.maxPower = PSU_MAX_POWER; //30000W CCS_SendResetReason(); log_printf(LOG_INFO, "CCS init\n"); } static uint16_t crc16_ibm(const uint8_t* data, uint16_t length) { uint16_t crc = 0xFFFFu; for (uint16_t i = 0; i < length; i++) { crc ^= data[i]; for (uint8_t j = 0; j < 8; j++) { if (crc & 1u) { crc = (crc >> 1) ^ 0xA001u; } else { crc >>= 1; } } } return crc; } static uint16_t CCS_BuildPacket(uint8_t cmd, const void* payload, uint16_t payload_len, uint8_t* out, uint16_t out_max) { uint16_t total_len = (uint16_t)(1u + payload_len + 2u); if (total_len > out_max) return 0; out[0] = cmd; if (payload_len && payload != NULL) { memcpy(&out[1], payload, payload_len); } uint16_t crc = crc16_ibm(out, (uint16_t)(1u + payload_len)); out[1u + payload_len] = (uint8_t)(crc & 0xFFu); out[1u + payload_len + 1u] = (uint8_t)((crc >> 8) & 0xFFu); return total_len; } static void CCS_SendPacket(uint8_t cmd, const void* payload, uint16_t payload_len) { uint16_t len = CCS_BuildPacket(cmd, payload, payload_len, tx_buffer, sizeof(tx_buffer)); if (len > 0) { HAL_UART_Transmit(&huart3, tx_buffer, len, 1000); } last_cmd_sent = HAL_GetTick(); } static void CCS_SendResetReason(void) { CCS_SendPacket(CMD_M2E_RESET, NULL, 0); } void CCS_SendEmergencyStop(void) { CCS_SendPacket(CMD_M2E_ESTOP, NULL, 0); } void CCS_SendStart(void) { CCS_SendPacket(CMD_M2E_START, NULL, 0); } static void CCS_CalculateEnergy(void) { static uint32_t lastTick = 0; uint32_t currentTick = HAL_GetTick(); uint32_t elapsedTimeMs = currentTick - lastTick; lastTick = currentTick; CCS_Power = CONN.MeasuredVoltage * CONN.MeasuredCurrent / 10; CCS_EnergyWs += (CCS_Power * elapsedTimeMs) / 1000; if(CCS_EvseState == Unplugged) { CCS_EnergyWs = 0; } CCS_Energy = CCS_EnergyWs / 3600; } static void send_state(void) { CCS_CalculateEnergy(); CCS_State.DutyCycle = CP_GetDuty(); CCS_State.OutputEnabled = PSU0.CONT_enabled; CCS_State.MeasuredVoltage = (uint16_t)CONN.MeasuredVoltage; CCS_State.MeasuredCurrent = (uint16_t)CONN.MeasuredCurrent; CCS_State.Power = CCS_Power; CCS_State.Energy = CCS_Energy; if(CCS_ConnectorState == CCS_CONNECTED){ CCS_State.CpState = cp_state_buffer; } else { CCS_State.CpState = EV_STATE_A_IDLE; } CCS_State.MaxVoltage = CCS_MaxLoad.maxVoltage; CCS_State.MinVoltage = CCS_MaxLoad.minVoltage; CCS_State.MaxCurrent = CCS_MaxLoad.maxCurrent; CCS_State.MinCurrent = CCS_MaxLoad.minCurrent; CCS_State.MaxPower = CCS_MaxLoad.maxPower; CCS_State.IsolationValid = isolation_enable; CCS_State.IsolationResistance = 900000; CCS_SendPacket(CMD_M2E_STATE, &CCS_State, sizeof(CCS_State)); } static uint16_t expected_payload_len(uint8_t cmd) { switch (cmd) { case CMD_E2M_PWM_DUTY: return sizeof(e2m_pwm_duty_t); case CMD_E2M_ENABLE_OUTPUT: return sizeof(e2m_enable_output_t); case CMD_E2M_RESET: return sizeof(e2m_reset_t); case CMD_E2M_ENABLE: return sizeof(e2m_enable_t); case CMD_E2M_REPLUG: return sizeof(e2m_replug_t); case CMD_E2M_SET_OUTPUT_VOLTAGE: return sizeof(e2m_set_output_t); case CMD_E2M_ISOLATION_CONTROL: return sizeof(e2m_isolation_control_t); case CMD_E2M_EV_INFO: return sizeof(CCS_EvInfo_t); case CMD_E2M_EVSE_STATE: return sizeof(CONN_State_t); case CMD_E2M_KEEP_ALIVE: return 0; default: return 0xFFFFu; } } static void apply_command(uint8_t cmd, const uint8_t* payload, uint16_t payload_len) { (void)payload_len; last_host_seen = HAL_GetTick(); switch (cmd) { case CMD_E2M_PWM_DUTY: { const e2m_pwm_duty_t* p = (const e2m_pwm_duty_t*)payload; uint8_t duty = p->pwm_duty_percent; if (duty > 100) duty = 100; pwm_duty_percent = duty; CP_SetDuty(duty); break; } case CMD_E2M_ENABLE_OUTPUT: { const e2m_enable_output_t* p = (const e2m_enable_output_t*)payload; ev_enable_output = (p->enable_output != 0); break; } case CMD_E2M_RESET: { const e2m_reset_t* p = (const e2m_reset_t*)payload; if (p->reset) { log_printf(LOG_WARN, "Everest reset command\n"); CCS_SendResetReason(); HAL_Delay(10); NVIC_SystemReset(); } break; } case CMD_E2M_ENABLE: { const e2m_enable_t* p = (const e2m_enable_t*)payload; enabled = (p->enable != 0); (void)enabled; break; } case CMD_E2M_SET_OUTPUT_VOLTAGE: { const e2m_set_output_t* p = (const e2m_set_output_t*)payload; CONN.RequestedVoltage = p->voltage_V; CONN.WantedCurrent = p->current_0p1A; break; } case CMD_E2M_ISOLATION_CONTROL: { const e2m_isolation_control_t* p = (const e2m_isolation_control_t*)payload; isolation_enable = p->command; break; } case CMD_E2M_EV_INFO: { memcpy(&CCS_EvInfo, payload, sizeof(CCS_EvInfo_t)); CONN.SOC = (uint8_t)(CCS_EvInfo.soc / 10); break; } case CMD_E2M_EVSE_STATE: { CCS_EvseState = (CONN_State_t)payload[0]; break; } case CMD_E2M_REPLUG: { (void)payload; CP_SetDuty(pwm_duty_percent); break; } case CMD_E2M_KEEP_ALIVE: { last_host_seen = HAL_GetTick(); break; } default: break; } } static uint8_t process_received_packet(const uint8_t* packet, uint16_t packet_len) { if (packet_len < 3) return 0; uint8_t cmd = packet[0]; uint16_t payload_len = (uint16_t)(packet_len - 3); uint16_t received_crc = (uint16_t)packet[packet_len - 2u] | (uint16_t)packet[packet_len - 1u] << 8; uint16_t calculated_crc = crc16_ibm(packet, (uint16_t)(1 + payload_len)); if (received_crc != calculated_crc) { log_printf(LOG_ERR, "Packet CRC error\n"); return 0; } uint16_t expected_len = expected_payload_len(cmd); if (expected_len == 0xFFFF) { log_printf(LOG_WARN, "Unknown cmd 0x%02x\n", cmd); return 0; } if (expected_len != payload_len) { log_printf(LOG_ERR, "Packet len mismatch cmd=0x%02x\n", cmd); return 0; } if (payload_len > 0) { apply_command(cmd, &packet[1], payload_len); } else { apply_command(cmd, NULL, 0); } return 1; }